17 Apr 2013

SIMPLE WAYS TO IMPROVE CSP IN YARN



                       IMPROVEMENT OF YARN CSP
               MILL AUTHORITIES WILLING TO IMPROVE AROUND 2300CSP

                               BEFORE
                           AFTER
          COUNT
       STRENGTH
        COUNT
      SRRENGTH
           39.1
          1582
39.4
           2234
                                  
                                       INPUT MATERIAL;28.90MM
M/C
MBO
STEP
MONO
SCUTCHER
TOTAL
Len
%
Len
%
Len
%
Len
%
         %
BEFOR
28.13
2.66
27.20
3.3
26.67
1.88
26.50
0.71
           8.30
AFTER
28.81
0.31
28.64
0.59
28.58
0.21
28.38
0.71
          1.80
IMP %
          88.35
       82.12
         88.83
       -nil-
          86.33
                         

               SPEEDS CHANGES TO REDUCE FIBRE RUPTURE
SNo
   MBO
  STEP
   MONO
                 SCUTCHER
SPD   (Rpm)
SPD   (Rpm)
SPD    (Rpm)
B.SPD(Rpm)
F.SPD(Rpm)

RATIO
Before
750
700
900
600
1500
2.5
After
400
450
500
800
1200
1.5

In MBO below this 400Rpm there is no reduction in fibre rupture but opening of the material getting poor.
v In step cleaner speed reduction as well as Buffalow plate setting reduced from 10MM to 5MM. Because fibre tranport from one to other beater poor.
v In Scutcher, speed of beater increased to reduce waste, because insufficient opening leads to more lint loss
v Beater to fan speed ratio found too high,so it was reduced 2.50 to 1.50
          
        
     FIBRE RUPTURE CONTROL DETAILS IN CARDING

                       FIBRE RUPTURE IN CARDING (BEFORE)

                        SPEEDS
    LENGTH
Mc
Cly Spd
Lic Spd
Ratio
Doff Spd
Ratio
Input
Output
Rupture%
M/C 1
340
1100
1.6
30
21.4
28.38
27.3
3.8
M/C 2
340
1100
1.6
27
23.8
28.38
27.52
3.03
                    
                     FIBRE RUPTURE IN CARDING  (AFTER)

                        SPEEDS
    LENGTH
Mc
Cly Spd
Lic Spd
Ratio
Doff Spd
Ratio
Input
Output
Rupture%
M/C 1
340
800
2.12
30
21.4
28.38
27.87
1.52
M/C 2
340
800
2.12
30
21.4
28.38
27.85
1.59
  FIBRE RUPTURE IN CARDING  (BEFORE AND AFTER FEEDPLATE STG)
MC
                  BEFORE
            AFTER
STG
INPUT
OUTPUT
RUPTURE%
STG
INPUT
OUTPUT
RUPT%
1
0.50
28.38
27.87
1.52
0.80
28.38
28.10
0.71
2
0.50
27.85
27.85
1.59
0.80
28.38
28.12
0.64


                                       Count,strength% CSP details
SNO
           BEFORE
         AFTER
1.   
41.3
38.7
1598
40.7
50.8
2067
2.   
42.7
40.2
1716
39.8
60.3
2400
3.   
36.4
34.3
1248
37.8
62.5
2362
4.   
36.4
39.8
1448
36.8
57.5
2116
5.   
36.8
43.5
1600
36.8
49.8
1833
6.   
36.8
40.3
1483
38.6
66.3
2559
7.   
38.3
41.7
1597
41.4
55.7
2306
8.   
40.3
29.5
1189
40.8
51.8
2113
9.   
41.4
37.4
1548
35.7
63.6
2271
10.            
42.3
39.3
1662
39.2
57.3
2246
11.            
37.5
50.1
1878
37.8
65.7
2483
12.            
39.7
44.1
1751
43.2
39.7
1750
13.            
41.0
33.5
1373
36.9
70.2
2590
14.            
38.2
46.7
1784
38.3
59.7
2287
15.            
40.3
43.7
1761
39.5
61.8
2441
16.            
39.5
43.5
1718
41.3
53.8
2238
17.            
40.2
30.8
1238
40.7
50.3
2047
18.            
44.3
37.9
1679
39.3
60.2
2366
19.            
35.8
65.3
2338
42.1
57.3
2412
20.            
37.3
40.8
1522
37.3
58.5
2182
21.            
36.5
43.7
1595
41.5
53.7
2229
22.            
39.3
39.8
1564
39.8
55.8
2280
23.            
37.3
37.9
1413
43.0
63.1
2713
24.            
40.3
39.6
1595
36.8
57.6
2120
25.            
43.2
35.9
1550
37.9
50.2
1903
26.            
40.1
33.2
1331
40.1
55.7
2234
27.            
39.2
39.8
1560
39.8
57.3
2281
28.            
36.6
40.3
1475
37.6
60.8
2286
29.            
35.7
37.8
1349
40.3
50.3
2027
30.            
38.3
49.6
1900
41.2
49.2
2027
A.Ct
                    39.10
                         39.41
A.Stn






A.CSP
                     1582
                          2234

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